Production

Tecno Alfa manufactures check valves (for water, gas and hydro-massage), flow control valves, by-passes and technical items for hydrothermal systems.  Each product undergoes a strict inspection and is tested by specialised machinery that allow Tecno Alfa to provide quick and customised services.
Both during the testing and the moulding phases, Tecno Alfa is able to modify some of the parameters of its machines in order to customise the process to fully satisfy the client’s requests.

Design

3D designs based on predetermined targets.





Design

3D designs based on predetermined targets.





Prototyping

Before the moulding, we carefully verify the main requisites and, if needed, apply modifications in order to obtain the correct functioning.


Prototyping

Before the moulding, we carefully verify the main requisites and, if needed, apply modifications in order to obtain the correct functioning.


Functionality Test

We test the flow rate and the correct functioning of the valves with a certified system



Functionality Test

We test the flow rate and the correct functioning of the valves with a certified system.



Realisation of Moulds

We create moulds through 3D drawings




Realization of Moulds

We create moulds through 3D drawings.





Moulding

After the moulds are completed, we turn raw material into the product by using an injection moulding press



Moulding

After the moulds are completed, we turn raw material into the product by using an injection moulding press.



Dimensional Control

Through a profile reader, we measure every single component of the valve and of the equipment to verify the sizes are correct.





Dimensional Control

Through a profile reader, we measure every single component of the valve and of the equipment to verify the sizes are correct.





Assembly

Before the final assembly, the o-rings are put together and checked by automatic machines.





Assembly

Before the final assembly, the o-rings are put together and checked by automatic machines.





Testing

Using a certified control system we check the product and make sure that the functionality of the shutter and the hold of the valve in counter pressure are 100% effective



Testing

Using a certified control system we check the product and make sure that the functionality of the shutter and the hold of the valve in counter pressure are 100% effective.



Visual Control

With the support of 4 cameras we perform a 360° check on every single product, eliminating possible defects during the assembly phase and identifying each model.


Visual Control

With the support of 4 cameras we perform a 360° check on every single product, eliminating possible defects during the assembly phase and identifying each model.


Weighing and packaging

Once finished, the product is weighed using a counting scale and packed with its identification details, ready to be shipped

Weighing and packaging

Once finished, the product is weighed using a counting scale and packed with its identification details, ready to be shipped.